K live: Arburg sees a 'GREENworld' in its circular economy future

Düsseldorf, Germany — Arburg GmbH & Co. KG is launching arburgGREENworld, the company's solution to the circular economy, and company officials also are expanding the digitalisation strategy called arburgXworld internationally — showing e-commerce with a major twist.

Arburg made the announcements at its news conference 15 Oct, the day before K 2019 kicks off.

Michael Hehl, managing partner and speaker of the board of directors, said the plastics industry faces challenges in 2019 — the "difficult economic situation" coupled with global trade conflicts. And plastics is getting blamed, too simplistically, for waste, he said.

"The problem here is waste and plastic is put together, and plastic is not seen as an important material," Hehl said.

Hehl also said Arburg this year probably won't reach the record level of sales it achieved in 2018, of €754m. But he declined to give specific numbers, or a percentage of sales decline in 2019.

"We are aware of a tangible downtown in order intake levels. Investment levels in new equipment by the automotive industry, in particular … are currently low to non-existent," he said — because the industry is beset by profound change with new car technology in the future.

Even so, Hehl said, Arburg is expanding in its hometown of Lossburg, Germany, the U.S. subsidiary in Rocky Hill, Conn., Italy and France. "We invest on an anti-cyclical basis with an eye to the future," he said.

At K 2019, Arburg is showing a hydraulic Allrounder 270 S compact injection press billed as the first Arburg machine to that can be configured online. Jürgen Boll, managing director of finance controlling IT, walked reporters through arburgXworld, the name of company's customer portal as well as its digitisation strategy. The portal has been available to German customers since March, but at K it's going global, available in 18 languages.

Customers can fully configure the machine online, selecting options and features like injection unit size. The price is shown and you click to order the machine. The arburgXworld portal lets customers buy aftermarket parts, too.

But arburgX world also has other new apps, Boll said, including the filling assistant and the plasticising assistant for material processing and predictive maintenance at the screw. Other apps are the MachineFinder that lets customers enter parameters to determine which Allrounder is right for the application, a VirtualControl app to simulate the machine controller, the SelfService app that analyzes and remedies faults and downtime issues, and DataDecoder, which displays paramaters of a machine's data record in a legible format.

Much of the arburgXworld customer portal is free. At K 2019, Arburg is introducing some fee-based functions. "Self Service" is a dashboard showing the status of the machine, the control system simulator, process data and the machine design.

Juliane Hehl, Arburg's managing partner responsible for marketing and technology, addressed the challenges. "We are tackling the two pre-eminent topics of our time: Digitalization the sensible use of, and recycling of, plastics," she said.

At K 2019, Arburg is showing two demonstrations of arburgGREENworld. First, the company is moulding polypropylene cups using around 30 percent recycled PP, on a new size of hybrid Allrounder with 600 metric tons of clamping force. Cycle times are about four seconds on the eight-cavity mould.

In the second arburgGREENworld demonstration, Arburg is showing its Profoam foaming process to mould a machine door in a two-component injection press, sporting foamed post-consumer material from household waste, partially overmoulded with a soft thermoplastic elastomer.

Other technology on display in Hall 13 include:

Turnkey production of a nightlight on a 100-tonne Allrounder 470A press, showing ISME technology (Injection Moulded Structured Electronics). In this process, films with integrated electronics get inserted into the moud and are overmoulded with polycarbonate. Cycle time: 75 seconds

A Freeformer is demonstrating how fiber-reinforced components can be made on the additive manufacturing machine.